Finding the best carry-on suitcase involves balancing durability, weight, size, and features. The Travelpro Maxlite 5 stands out for its lightweight design and reliable performance, making it ideal for frequent travelers. The Samsonite Omni PC offers excellent durability and expansion options for those needing extra space, while the LEVEL8 20 Inch provides a sleek TSA lock for security-conscious flyers. All options involve tradeoffs: lighter models may compromise on durability, while more feature-rich options often come with a higher price. Keep reading to explore the full lineup and find the best fit for your travel style.

15
compared
9
brands
Which carry-on suitcase should you buy?
★ Top Pick
Travelers Club Chicago Hardsid
Best Overall for Versatility and Value
Durable ABS hardside construction protects belongings
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Frequent travelers who prioritize lightweight, secure, and easy-to-maneuver carry-ons for short trips.
LEVEL8 20 Inch Rolling Carry-O
Lightweight at only 7.7 lbs
View on Amazon →
Frequent travelers who value lightweight, organized, and water-resistant softside luggage for short to medium trips.
Travelpro Maxlite 5 Softside E
Lightweight at just 5.4 lbs
View on Amazon →
Travelers needing high impact resistance and maximum security, especially on rough handling or international trips.
Carry-On Luggage with Spinner
Durable polycarbonate shell with aluminum reinforcement
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Business travelers or short-trip flyers who value style, organization, and lightweight durability.
LEVEL8 Grace Carry-On Luggage
Lightweight with durable ABS and PC shell
View on Amazon →
Pros & cons at a glance
Travelers Club Chicago Hardsid
✓ Durable ABS hardside construction protects belongings
✗ Limited color options mentioned
LEVEL8 20 Inch Rolling Carry-O
✓ Lightweight at only 7.7 lbs
✗ Not water resistant
Travelpro Maxlite 5 Softside E
✓ Lightweight at just 5.4 lbs
✗ Limited to carry-on size only
Carry-On Luggage with Spinner
✓ Durable polycarbonate shell with aluminum reinforcement
✗ Heavier than some lightweight options
LEVEL8 Grace Carry-On Luggage
✓ Lightweight with durable ABS and PC shell
✗ Limited color options (only blue)
Samsonite Ascella 4 Carry-On L
✓ Lightweight and easy to maneuver
✗ Limited to 1-3 day trips
Samsonite Omni PC Hardside Exp
✓ Impact-resistant polycarbonate shell
✗ Limited color options
Samsonite UpLIFT Lightweight S
✓ Lightweight and easy to carry
✗ Less impact-resistant than hard shells
Samsonite Freeform Hardside Ca
✓ Lightweight and impact-resistant shell
✗ Limited to 21-inch size, may not fit all airline restrictions
Samsonite Octiv Lightweight Ha
✓ Lightweight and impact-resistant polycarbonate shell
✗ External battery not included
SWISSGEAR Sion Carry-On Spinne
✓ Lightweight and durable polyester fabric
✗ Softside material offers less impact protection
Samsonite Carry-On Soft-Sided
✓ Expandable for extra packing capacity
✗ Lacks built-in TSA lock or security features
Sweetcrispy 21 Inch Charcoal B
✓ Lightweight ABS construction
✗ Limited color options
Traveler’s Choice Pagosa Hards
✓ Highly impact-resistant polypropylene shell
✗ Can be heavier than softside options
Amazon Basics 21-Inch Hardside
✓ Expandable capacity
✗ Lacks integrated security features

Key Takeaways

  • The most durable hard-shell options tend to be heavier but provide better protection for belongings.
  • Lightweight softside luggage offers easier handling but may sacrifice some structural integrity.
  • Expandable suitcases give more space but can be bulkier and harder to store efficiently.
  • Price often correlates with features and material quality, but high cost doesn’t always mean better value.
  • Security features like TSA locks are increasingly common and can influence selection based on travel habits.
2
LEVEL8 20 Inch Rolling Carry-O
Best for Lightweight Durability and Security
1
Travelers Club Chicago Hardsid
Best Overall for Versatility and Value
3
Travelpro Maxlite 5 Softside E
Best for Lightweight, Frequent Travelers Who Need Organization

Our Top Best Carry-on Suitcases Picks

Travelers Club Chicago Hardside Expandable Spinner Luggage, Teal, 22″ Carry-OnTravelers Club Chicago Hardside Expandable Spinner Luggage, Teal, 22Best Overall for Versatility and ValueMaterial: ABSSize: 22 inchesColor: TealVIEW LATEST PRICESee Our Full Breakdown
LEVEL8 20 Inch Rolling Carry-On Luggage with TSA Lock, Lightweight Hard Shell Suitcase for Men and Women, Dark GreyLEVEL8 20 Inch Rolling Carry-On Luggage with TSA Lock, Lightweight Hard Shell Suitcase for Men and Women, Dark GreyBest for Lightweight Durability and SecurityMaterial: Polycarbonate (PC)Weight: 7.7 lbsDimensions: 21.5 x 14.5 x 9.2 inchesVIEW LATEST PRICESee Our Full Breakdown
Travelpro Maxlite 5 Softside Expandable Carry-On Luggage with 4 Spinner Wheels, 21-Inch, BlackTravelpro Maxlite 5 Softside Expandable Carry-On Luggage with 4 Spinner Wheels, 21-Inch, BlackBest for Lightweight, Frequent Travelers Who Need OrganizationWeight: 5.4 lbsDimensions: 21″ x 14″ x 9″Capacity: 46 LVIEW LATEST PRICESee Our Full Breakdown
Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame Zipperless Polycarbonate Hard Shell Suitcase, 20 InchCarry-On Luggage with Spinner Wheels, 8010S Aluminum Frame Zipperless Polycarbonate Hard Shell Suitcase, 20 InchBest for Maximum Protection and SecurityExternal Dimensions: 22×14.6×9.6 inchesInternal Dimensions: 18.3x13x9.5 inchesWeight: 9 lbsVIEW LATEST PRICESee Our Full Breakdown
LEVEL8 Grace Carry-On Luggage, 20 Inch Expandable Hard Shell Suitcase with Spinner Wheels, TSA Lock, BlueLEVEL8 Grace Carry-On Luggage, 20 Inch Expandable Hard Shell Suitcase with Spinner Wheels, TSA Lock, BlueBest for Business Travelers and StyleMaterial: ABS, PolycarbonateSize: 20 inchesDimensions: 21.8” x 14.5” x 9.8”VIEW LATEST PRICESee Our Full Breakdown
Samsonite Ascella 4 Carry-On Luggage – Cerulean BlueSamsonite Ascella 4 Carry-On Luggage - Cerulean BlueBest for Short Trips and StylePacking Dimensions: 20.25″ x 14.5″ x 8″Overall Dimensions: 23.5″ x 15″ x 9.75″VIEW LATEST PRICESee Our Full Breakdown
Samsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Black, Carry-On 20-InchSamsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Black, Carry-On 20-InchBest for Durability and SecurityWheels: 4 spinner wheelsDimensions: 19″ x 14.5″ x 9.75″ (packing), 22″ x 15″ x 9.75″ (overall)Weight: 6.81 lbsVIEW LATEST PRICESee Our Full Breakdown
Samsonite UpLIFT Lightweight Softside Carry-On Luggage with Spinner Wheels – Expandable – Airline-Approved, Polyester Soft Suitcase for Ultra Light Travel – Elemental BlueSamsonite UpLIFT Lightweight Softside Carry-On Luggage with Spinner Wheels - Expandable - Airline-Approved, Polyester Soft Suitcase for Ultra Light Travel - Elemental BlueBest for Eco-Friendly and Versatile PackingWeight: 5.7 lbsDimensions: 23.5 in. x 15 in. x 10.25 in.Interior Packing Dimensions: 20.3 in. x 13.7 in. x 7.8 in.VIEW LATEST PRICESee Our Full Breakdown
Samsonite Freeform Hardside Carry-On Luggage with Spinner Wheels – NavySamsonite Freeform Hardside Carry-On Luggage with Spinner Wheels - NavyBest for Impact Resistance and SecurityDimensions: 21.25″ x 15.25″ x 10.0″Packing Dimensions: 19.5″ x 14.5″ x 10.0″Weight: 6.5 lbsVIEW LATEST PRICESee Our Full Breakdown
Samsonite Octiv Lightweight Hardshell 20-Inch Carry-On LuggageSamsonite Octiv Lightweight Hardshell 20-Inch Carry-On LuggageBest for Tech Integration and Short TripsMaterial: PolycarbonateWeight: 7.4 lbsDimensions: 19.5″ x 9″ x 13.5″VIEW LATEST PRICESee Our Full Breakdown
SWISSGEAR Sion Carry-On Spinner Luggage, Softside Expandable, Lightweight Suitcase, Blue, 22.75-InchSWISSGEAR Sion Carry-On Spinner Luggage, Softside Expandable, Lightweight Suitcase, Blue, 22.75-InchBest OverallMaterial: Polyester fabricDimensions: 22.75 x 14.25 x 10.25 inchesInterior Dimensions: 21 x 12.75 x 10.25 inchesVIEW LATEST PRICESee Our Full Breakdown
Samsonite Carry-On Soft-Sided Expandable 21-Inch Element Suitcase: Airline Approved, Durable, 360° Spinner Wheels, Adjustable Handle, Multiple Pockets – Bistro GreenSamsonite Carry-On Soft-Sided Expandable 21-Inch Element Suitcase: Airline Approved, Durable, 360° Spinner Wheels, Adjustable Handle, Multiple Pockets - Bistro GreenBest ValueSize: 21 inchesWeight: 6.1 lbsMaterial: High strength polyesterVIEW LATEST PRICESee Our Full Breakdown
Sweetcrispy 21 Inch Charcoal Black Hard Shell ABS Carry-On Luggage with Spinner Wheels and TSA LockSweetcrispy 21 Inch Charcoal Black Hard Shell ABS Carry-On Luggage with Spinner Wheels and TSA LockBest Hard ShellSize: 21 InchMaterial: ABSWeight: 6 PoundsVIEW LATEST PRICESee Our Full Breakdown
Traveler’s Choice Pagosa Hardshell Expandable Luggage with Spinner Wheels, 22-Inch Carry-on, BlackTraveler's Choice Pagosa Hardshell Expandable Luggage with Spinner Wheels, 22-Inch Carry-on, BlackBest for DurabilityMaterial: PolypropyleneSize: 22 inchesColor: BlackVIEW LATEST PRICESee Our Full Breakdown
Amazon Basics 21-Inch Hardside Carry-On Luggage with Expandable Space, Scratch-Resistant Surface, Telescoping Handle, Four Multi-directional Wheels, Light BlueAmazon Basics 21-Inch Hardside Carry-On Luggage with Expandable Space, Scratch-Resistant Surface, Telescoping Handle, Four Multi-directional Wheels, Light BlueBest Budget Hard ShellDimensions: 14.8 x 10 x 21.7 inchesColor: Light BlueExpandable: Up to 25%VIEW LATEST PRICESee Our Full Breakdown
Specs at a glance
carry-on suitcaseMaterialWeightDimensions
Travelers Club Chicago HardsidABS
LEVEL8 20 Inch Rolling Carry-OPolycarbonate (PC)7.7 lbs21.5 x 14.5 x 9.2 inches
Travelpro Maxlite 5 Softside EPolyester with water-resistant DuraGuard coating5.4 lbs21" x 14" x 9"
Carry-On Luggage with Spinner Polycarbonate, Aluminum9 lbs
LEVEL8 Grace Carry-On LuggageABS, Polycarbonate9 lbs21.8” x 14.5” x 9.8”
Samsonite Ascella 4 Carry-On L
Samsonite Omni PC Hardside ExpPolycarbonate6.81 lbs19" x 14.5" x 9.75" (packing), 22" x 15" x 9.75" (overall)
Samsonite UpLIFT Lightweight SPolyester5.7 lbs23.5 in. x 15 in. x 10.25 in.
Samsonite Freeform Hardside Ca6.5 lbs21.25" x 15.25" x 10.0"
Samsonite Octiv Lightweight HaPolycarbonate7.4 lbs19.5" x 9" x 13.5"
SWISSGEAR Sion Carry-On SpinnePolyester fabric8 lbs22.75 x 14.25 x 10.25 inches
Samsonite Carry-On Soft-Sided High strength polyester6.1 lbs23.5"H x 15"L x 9.75"W
Sweetcrispy 21 Inch Charcoal BABS6 Pounds14.96"L x 9.45"W x 22.44"H
Traveler’s Choice Pagosa HardsPolypropylene
Amazon Basics 21-Inch Hardside14.8 x 10 x 21.7 inches

More Details on Our Top Picks

  1. Travelers Club Chicago Hardside Expandable Spinner Luggage, Teal, 22″ Carry-On

    Travelers Club Chicago Hardside Expandable Spinner Luggage, Teal, 22

    Best Overall for Versatility and Value

    View Latest Price

    This model stands out for combining durability with expandability, making it a flexible choice for travelers who need extra packing capacity. Its ABS hardside shell offers solid protection, comparable to the more premium Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame, but at a more accessible price. The inclusion of travel accessories like a tote and kit adds extra value, though the limited color options might not suit everyone’s style. While its set options can get pricey, the basic single-piece version provides a reliable, versatile option for most travelers. It’s a strong all-rounder that balances protection, capacity, and affordability.

    Pros:
    • Durable ABS hardside construction protects belongings
    • Expandable design offers extra packing space
    • Smooth 360° spinner wheels for easy maneuverability
    • Includes travel accessories like tote and travel kit
    Cons:
    • Limited color options mentioned
    • No specific weight details provided
    • Set options may be more expensive

    Best for: Travelers seeking a durable, expandable suitcase with included accessories for versatile trips.

    Not ideal for: Minimalists or travelers who prefer lightweight, single-purpose luggage without extras or set options.

    • Material:ABS
    • Size:22 inches
    • Color:Teal
    • Expandable:Yes
    • Set Options:Single, 3-piece, 5-piece
    Our verdict
    “This suitcase is ideal for travelers who want a durable, expandable, and versatile carry-on with added value through accessories.”
  2. LEVEL8 20 Inch Rolling Carry-On Luggage with TSA Lock, Lightweight Hard Shell Suitcase for Men and Women, Dark Grey

    LEVEL8 20 Inch Rolling Carry-On Luggage with TSA Lock, Lightweight Hard Shell Suitcase for Men and Women, Dark Grey

    Best for Lightweight Durability and Security

    View Latest Price

    Compared to heavier options like the Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame, this model emphasizes weight savings without sacrificing durability, thanks to its polycarbonate shell. Its TSA lock adds a layer of security that makes it especially suitable for frequent travelers concerned with airport security checks. The four spinner wheels enable effortless movement, but its size may feel a bit restrictive for longer trips, and being not water resistant limits its usability in bad weather. Overall, this pick makes the most sense for those prioritizing lightweight design and security in a compact package.

    Pros:
    • Lightweight at only 7.7 lbs
    • TSA lock for added security
    • Smooth spinner wheels for effortless movement
    • Spacious interior with multiple compartments
    Cons:
    • Not water resistant
    • Limited to 1 handle
    • Size may be restrictive for longer trips

    Best for: Frequent travelers who prioritize lightweight, secure, and easy-to-maneuver carry-ons for short trips.

    Not ideal for: Travelers needing water resistance or longer trip capacity, as this model is limited in weather protection and size.

    • Material:Polycarbonate (PC)
    • Weight:7.7 lbs
    • Dimensions:21.5 x 14.5 x 9.2 inches
    • Capacity:40 liters
    • Lock Type:TSA Lock
    • Number of Wheels:4
    Our verdict
    “This suitcase is perfect for travelers who need a lightweight, secure, and easy-to-maneuver carry-on for short trips or business travel.”
  3. Travelpro Maxlite 5 Softside Expandable Carry-On Luggage with 4 Spinner Wheels, 21-Inch, Black

    Travelpro Maxlite 5 Softside Expandable Carry-On Luggage with 4 Spinner Wheels, 21-Inch, Black

    Best for Lightweight, Frequent Travelers Who Need Organization

    View Latest Price

    This model makes sense for those who want a lightweight, durable softside option with expandable capacity, unlike the heavier Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame. Its stain-resistant polyester with a water-resistant coating offers added durability, though some users might find the zippers less robust over time. The multiple pockets and expandable feature make it ideal for organizing essentials on frequent trips, but its handle height options are limited, which could be a drawback for taller travelers. Overall, it prioritizes ease of handling and organization over ruggedness or high capacity.

    Pros:
    • Lightweight at just 5.4 lbs
    • Expandable for extra capacity
    • Organized with multiple pockets and compartments
    • Durable, water-resistant coating
    Cons:
    • Limited to carry-on size only
    • Handle may extend only to two preset heights
    • Zippers may be less durable over time

    Best for: Frequent travelers who value lightweight, organized, and water-resistant softside luggage for short to medium trips.

    Not ideal for: Travelers who need a hard shell for maximum protection or those carrying very bulky loads.

    • Weight:5.4 lbs
    • Dimensions:21″ x 14″ x 9″
    • Capacity:46 L
    • Expandable:Up to 2″
    • Material:Polyester with water-resistant DuraGuard coating
    • Number of Wheels:4
    Our verdict
    “This softside suitcase is ideal for frequent travelers seeking a lightweight, organized, and water-resistant carry-on that expands for extra capacity.”
  4. Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame Zipperless Polycarbonate Hard Shell Suitcase, 20 Inch

    Carry-On Luggage with Spinner Wheels, 8010S Aluminum Frame Zipperless Polycarbonate Hard Shell Suitcase, 20 Inch

    Best for Maximum Protection and Security

    View Latest Price

    This pick excels in offering a rugged, protective shell thanks to its aluminum frame and polycarbonate shell, making it suitable for travelers who worry about impacts, unlike the Travelers Club Chicago model that relies solely on ABS. The zipperless design adds a sleek look and reduces potential points of failure, but the heavier weight at 9 lbs makes it less ideal for those seeking ultralight options. Its waterproof feature and reinforced corners enhance durability, yet the limited color choices might not appeal to everyone. Overall, this case suits travelers prioritizing maximum protection and security over weight and style.

    Pros:
    • Durable polycarbonate shell with aluminum reinforcement
    • Zipperless, sleek design reduces failure points
    • Waterproof and impact-resistant
    • Spring-loaded spinner wheels for stability
    Cons:
    • Heavier than some lightweight options
    • Limited color options (Charcoal Metallic)
    • Higher price point

    Best for: Travelers needing high impact resistance and maximum security, especially on rough handling or international trips.

    Not ideal for: Light travelers or those who prefer lightweight luggage for easier handling and packing efficiency.

    • External Dimensions:22×14.6×9.6 inches
    • Internal Dimensions:18.3x13x9.5 inches
    • Weight:9 lbs
    • Capacity:36 liters
    • Material:Polycarbonate, Aluminum
    • Lock Type:Combination and Key Lock
    Our verdict
    “This suitcase is ideal for travelers seeking top-tier impact protection and security, even at the expense of extra weight.”
  5. LEVEL8 Grace Carry-On Luggage, 20 Inch Expandable Hard Shell Suitcase with Spinner Wheels, TSA Lock, Blue

    LEVEL8 Grace Carry-On Luggage, 20 Inch Expandable Hard Shell Suitcase with Spinner Wheels, TSA Lock, Blue

    Best for Business Travelers and Style

    View Latest Price

    Compared to the more utilitarian Travelers Club Chicago, the LEVEL8 Grace offers a sleek, lightweight design with a dedicated laptop compartment, making it ideal for business trips. Its micro-diamond textured shell enhances style and scratch resistance, while the expandable feature adds extra packing room when needed. The 8 spinner wheels provide smooth maneuverability, but the limited color choice in blue and the slightly smaller capacity might not suit all travelers. Its hard shell offers solid protection but might feel less forgiving to impacts than softer models. This luggage fits those who prioritize style, organization, and ease of use for short, professional trips.

    Pros:
    • Lightweight with durable ABS and PC shell
    • Expandable for extra packing space
    • Dedicated front laptop compartment
    • Smooth 8 spinner wheels for easy handling
    Cons:
    • Limited color options (only blue)
    • Hard shell may crack under heavy impacts
    • Size may be borderline for some airline restrictions

    Best for: Business travelers or short-trip flyers who value style, organization, and lightweight durability.

    Not ideal for: Travelers who need maximum impact resistance or prefer larger capacity for longer trips.

    • Material:ABS, Polycarbonate
    • Size:20 inches
    • Dimensions:21.8” x 14.5” x 9.8”
    • Weight:9 lbs
    • Capacity:36 liters
    • Expandable:Yes (1.57 inches)
    • Laptop Compartment:Up to 15.6”
    Our verdict
    “This suitcase is perfect for style-conscious travelers who value organization and ease of mobility for short, professional trips.”
  6. Samsonite Ascella 4 Carry-On Luggage – Cerulean Blue

    Samsonite Ascella 4 Carry-On Luggage - Cerulean Blue

    Best for Short Trips and Style

    View Latest Price

    The Samsonite Ascella 4 stands out for its lightweight design and stylish cerulean blue color, making it an excellent choice for travelers who prioritize ease of handling during quick getaways. Compared with larger, more feature-rich options like the Samsonite Octiv, this model is more streamlined, but that means sacrificing internal organization and expandability. Its dimensions suit 1-3 day trips perfectly, though it’s less suitable for longer travel or those needing lots of packing space. The absence of internal compartments limits organization, but the weight savings and maneuverability compensate for this for short-term travelers.

    Pros:
    • Lightweight and easy to maneuver
    • Suitable for short trips
    • Stylish cerulean blue color
    Cons:
    • Limited to 1-3 day trips
    • No internal compartments or organizational features

    Best for: Travelers taking short trips who want a lightweight, stylish carry-on that’s easy to handle.

    Not ideal for: Long-haul travelers or those with bulky packing needs, since it’s limited to brief trips and minimal packing.

    • Packing Dimensions:20.25″ x 14.5″ x 8″
    • Overall Dimensions:23.5″ x 15″ x 9.75″
    Our verdict
    “This carry-on is perfect for style-conscious travelers focused on quick, light trips with minimal packing needs.”
  7. Samsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Black, Carry-On 20-Inch

    Samsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Black, Carry-On 20-Inch

    Best for Durability and Security

    View Latest Price

    The Samsonite Omni PC offers a solid balance of durability and security, with a tough polycarbonate shell and scratch-resistant micro-diamond texture. Its 360 spinner wheels are smooth and reliable, making it ideal for frequent travelers who need a resilient suitcase that glides effortlessly. The expandable feature adds vital capacity for trips that require more packing, but this flexibility comes with a slight increase in weight and cost compared to simpler hard shells like the Travelpro Maxlite. While color options are limited to black, the 10-year warranty provides reassurance against damage, making it better suited for those who value longevity over aesthetics.

    Pros:
    • Impact-resistant polycarbonate shell
    • Smooth 360 spinner wheels
    • Expandable capacity for extra packing
    Cons:
    • Limited color options
    • Potentially higher price due to quality features

    Best for: Frequent domestic travelers seeking a durable, secure, and expandable carry-on with reliable maneuverability.

    Not ideal for: Budget-conscious travelers or those needing a wider variety of colors, as it’s priced higher and limited in options.

    • Wheels:4 spinner wheels
    • Dimensions:19″ x 14.5″ x 9.75″ (packing), 22″ x 15″ x 9.75″ (overall)
    • Weight:6.81 lbs
    • Material:Polycarbonate
    • Warranty:10 years
    • Color:Black
    Our verdict
    “This suitcase is ideal for travelers who prioritize durability, security, and expandability in their carry-on luggage.”
  8. Samsonite UpLIFT Lightweight Softside Carry-On Luggage with Spinner Wheels – Expandable – Airline-Approved, Polyester Soft Suitcase for Ultra Light Travel – Elemental Blue

    Samsonite UpLIFT Lightweight Softside Carry-On Luggage with Spinner Wheels - Expandable - Airline-Approved, Polyester Soft Suitcase for Ultra Light Travel - Elemental Blue

    Best for Eco-Friendly and Versatile Packing

    View Latest Price

    The Samsonite UpLIFT excels as an ultra-light, eco-conscious softside option, combining a durable polyester shell with an expandable capacity. Its ergonomic handles and quick-access pockets make packing and handling easier, especially for travelers who need flexibility in packing space. Compared with hard-shell options like the Samsonite Freeform, it’s less impact-resistant but offers more flexibility and easier storage when not in use. The expandable zipper adds useful capacity but also slightly increases weight, and its limited color choices might not appeal to all. This pick makes the most sense for eco-minded travelers who value convenience and adaptability over maximum durability.

    Pros:
    • Lightweight and easy to carry
    • Expandable capacity for flexible packing
    • Eco-friendly recycled PET material
    Cons:
    • Less impact-resistant than hard shells
    • Limited color options

    Best for: Eco-conscious travelers seeking a lightweight, flexible carry-on with practical features for short to medium trips.

    Not ideal for: Travelers who need maximum impact resistance or a wider color palette, as it’s soft-sided and limited in aesthetic options.

    • Weight:5.7 lbs
    • Dimensions:23.5 in. x 15 in. x 10.25 in.
    • Interior Packing Dimensions:20.3 in. x 13.7 in. x 7.8 in.
    • Expandable Capacity:0.75 inches
    • Material:Polyester
    • Warranty:10 years
    Our verdict
    “This suitcase is best suited for eco-aware travelers who prioritize lightweight, adaptable luggage for short trips.”
  9. Samsonite Freeform Hardside Carry-On Luggage with Spinner Wheels – Navy

    Samsonite Freeform Hardside Carry-On Luggage with Spinner Wheels - Navy

    Best for Impact Resistance and Security

    View Latest Price

    The Samsonite Freeform combines a lightweight, durable shell with smooth spinner wheels, making it a reliable choice for those needing a tough, secure carry-on. Its expandable design adds extra capacity, which is especially useful when packing for longer trips or unpredictable itineraries. Compared to the Octiv, the Freeform offers a slightly larger interior capacity but may be more prone to scratches due to its darker navy finish. Its TSA lock enhances security, though the size limitation to 21 inches might restrict some travelers’ baggage allowances. It’s a well-rounded option for domestic travelers who want impact resistance paired with expandability.

    Pros:
    • Lightweight and impact-resistant shell
    • Smooth spinner wheels
    • Expandable for additional packing space
    Cons:
    • Limited to 21-inch size, may not fit all airline restrictions
    • Expanding feature can add weight

    Best for: Domestic travelers who want a lightweight, impact-resistant, and secure carry-on with some expandable capacity.

    Not ideal for: International travelers or those needing a larger carry-on, as it’s confined to 21 inches and may not meet all airline restrictions.

    • Dimensions:21.25″ x 15.25″ x 10.0″
    • Packing Dimensions:19.5″ x 14.5″ x 10.0″
    • Weight:6.5 lbs
    • Number of wheels:4
    • Warranty:10 years
    Our verdict
    “This carry-on is suitable for travelers needing a durable, secure, and slightly expandable bag for domestic flights.”
  10. Samsonite Octiv Lightweight Hardshell 20-Inch Carry-On Luggage

    Samsonite Octiv Lightweight Hardshell 20-Inch Carry-On Luggage

    Best for Tech Integration and Short Trips

    View Latest Price

    The Samsonite Octiv offers a lightweight, impact-resistant polycarbonate construction with Aero Trac technology on its spinner wheels, making it smooth and effortless to navigate. Its built-in TSA lock, and the addition of a USB port (though external battery not included), cater to tech-savvy travelers needing on-the-go device charging. Compared to the more traditional Freeform, the Octiv’s tech features and adjustable handle make it more versatile for tech-heavy trips, but the external USB port’s reliance on a separate battery can be a hassle. Its 20-inch size is perfect for short trips and weekenders but limits longer travel capacity.

    Pros:
    • Lightweight and impact-resistant polycarbonate shell
    • Aero Trac wheels for smooth maneuvering
    • Includes TSA lock and external USB port
    Cons:
    • External battery not included
    • Limited to short trips or weekend travel

    Best for: Tech-focused travelers seeking a lightweight, feature-rich carry-on for short trips and frequent airport navigation.

    Not ideal for: Travelers who prefer fully integrated power solutions or need larger capacity for extended trips, as the external battery is not included and capacity is limited.

    • Material:Polycarbonate
    • Weight:7.4 lbs
    • Dimensions:19.5″ x 9″ x 13.5″
    • Expandable:Yes, up to 1.5 inches
    • Handle:Adjustable telescopic with 8 positions
    • Wheels:4 dual spinner wheels with Aero Trac
    Our verdict
    “This carry-on is ideal for tech-savvy travelers who want a lightweight, feature-packed bag for quick trips and airport convenience.”
  11. SWISSGEAR Sion Carry-On Spinner Luggage, Softside Expandable, Lightweight Suitcase, Blue, 22.75-Inch

    SWISSGEAR Sion Carry-On Spinner Luggage, Softside Expandable, Lightweight Suitcase, Blue, 22.75-Inch

    Best Overall

    View Latest Price
    The SWISSGEAR Sion stands out for combining lightweight durability with versatile organization. Its softside polyester fabric makes it easier to squeeze into tight storage compartments, unlike the bulkier hard-shell options like the Sweetcrispy ABS or Traveler’s Choice Pagosa. The 360-degree spinner wheels glide smoothly, ensuring effortless navigation through crowded airports. The expandable design adds valuable packing space without sacrificing mobility, a feature that outshines many rigid models that lack flexibility. However, the soft exterior offers less protection for fragile items compared to hardshells, and the limited color options may not appeal to everyone. This suitcase is ideal for short trips where weight and ease of handling matter most, but less suited for rough handling or long-term durability needs.
    Pros:
    • Lightweight and durable polyester fabric
    • Smooth 360-degree spinner wheels
    • Expandable capacity for extra packing space
    • Multiple organizational pockets
    Cons:
    • Softside material offers less impact protection
    • Limited color options

    Best for: Travelers who prioritize lightweight, flexible luggage with ample organizational pockets for short trips.

    Not ideal for: Frequent travelers with fragile valuables or those needing maximum impact resistance, as the softside material provides less protection.

    • Material:Polyester fabric
    • Dimensions:22.75 x 14.25 x 10.25 inches
    • Interior Dimensions:21 x 12.75 x 10.25 inches
    • Weight:8 lbs
    • Wheels:360-degree spinner wheels
    • Handle:Locking telescopic handle
    Our verdict
    “This suitcase makes the most sense for travelers seeking lightweight, flexible luggage with good organization for short trips.”
  12. Samsonite Carry-On Soft-Sided Expandable 21-Inch Element Suitcase: Airline Approved, Durable, 360° Spinner Wheels, Adjustable Handle, Multiple Pockets – Bistro Green

    The Samsonite Element excels at combining affordability with practical features, making it a smart choice for budget-conscious travelers. Its lightweight polyester construction and expandable design make packing more flexible than rigid models like the Amazon Basics or Travelpro Maxlite 5. The multiple pockets help organize essentials efficiently, although the softside exterior offers less impact resistance than hardshell competitors. Unlike the Sweetcrispy ABS, it doesn’t feature a TSA lock, which could be a downside for security-focused trips. This suitcase suits short to medium trips where budget, weight, and organization are priorities, but it may fall short for frequent, heavy-duty travel or fragile items.
    Pros:
    • Lightweight and budget-friendly
    • Expandable for extra packing capacity
    • Multiple interior and exterior pockets
    • Durable scratch-resistant polyester
    Cons:
    • Lacks built-in TSA lock or security features
    • Softside construction provides less impact protection

    Best for: Budget-conscious travelers seeking an expandable, organized softside suitcase for short to medium trips.

    Not ideal for: Heavy travelers or those carrying fragile valuables who need maximum impact protection and security features.

    • Size:21 inches
    • Weight:6.1 lbs
    • Material:High strength polyester
    • Dimensions:23.5″H x 15″L x 9.75″W
    • Expansion:Yes
    • Number of Pockets:Multiple
    Our verdict
    “This suitcase is ideal for budget travelers who want flexible organization without sacrificing weight or convenience.”
  13. Sweetcrispy 21 Inch Charcoal Black Hard Shell ABS Carry-On Luggage with Spinner Wheels and TSA Lock

    Sweetcrispy 21 Inch Charcoal Black Hard Shell ABS Carry-On Luggage with Spinner Wheels and TSA Lock

    Best Hard Shell

    View Latest Price
    The Sweetcrispy ABS offers a lightweight yet sturdy shell that provides solid impact protection, especially compared to softside options like the SWISSGEAR Sion. Its dual spinner wheels move smoothly, making it easy to maneuver through tight spaces, while the TSA lock adds security for checked-in items. The expandable compartments enhance capacity, though the limited color choices and minimal interior padding may not satisfy travelers looking for a more luxurious feel or extra security features. This case is perfect for travelers who want a reliable hard shell with simple security, but it might be less ideal for those needing maximum impact resistance or a more stylish appearance.
    Pros:
    • Lightweight ABS construction
    • Smooth dual spinner wheels
    • Expandable compartments
    • Built-in TSA lock
    Cons:
    • Limited color options
    • Minimal interior padding

    Best for: Travelers who prefer lightweight, impact-resistant hard shell luggage with security features for short trips.

    Not ideal for: Frequent travelers requiring extra security or those wanting a more spacious or padded interior for fragile items.

    • Size:21 Inch
    • Material:ABS
    • Weight:6 Pounds
    • Number of Wheels:4
    • Lock Type:TSA Lock
    • Dimensions:14.96″L x 9.45″W x 22.44″H
    Our verdict
    “This hard-shell suitcase is perfect for travelers who want a lightweight, secure, and impact-resistant carry-on for short trips.”
  14. Traveler’s Choice Pagosa Hardshell Expandable Luggage with Spinner Wheels, 22-Inch Carry-on, Black

    Traveler's Choice Pagosa Hardshell Expandable Luggage with Spinner Wheels, 22-Inch Carry-on, Black

    Best for Durability

    View Latest Price
    The Traveler’s Choice Pagosa is designed for travelers who need a highly durable shell that can withstand rough handling. Its impact-resistant polypropylene exterior is noticeably tougher than the typical softside or lighter ABS models like the Amazon Basics. The expandable gussets add flexibility, allowing for more packing without sacrificing the shell’s integrity. The smooth spinner wheels and TSA lock enhance ease of travel and security, although the weight can increase when fully packed, and the limited color options might not appeal to everyone. This suitcase makes the most sense for frequent travelers or those in rugged environments, but it could be overkill for casual, short trips where weight is a concern.
    Pros:
    • Highly impact-resistant polypropylene shell
    • Expandable gussets for extra capacity
    • Smooth spinner wheels
    • Secure TSA lock
    Cons:
    • Can be heavier than softside options
    • Limited color choices

    Best for: Frequent travelers or those who need maximum durability and impact resistance in their carry-on luggage.

    Not ideal for: Casual travelers or those sensitive to weight, as this model can become heavy when fully packed.

    • Material:Polypropylene
    • Size:22 inches
    • Color:Black
    • Expansion:Up to 2 inches
    • Lock:Travel Sentry TSA Combo Lock
    • Zippers:Self-mending #10 zippers
    Our verdict
    “This hard shell excels for travelers demanding rugged durability and impact resistance for frequent or rough handling trips.”
  15. Amazon Basics 21-Inch Hardside Carry-On Luggage with Expandable Space, Scratch-Resistant Surface, Telescoping Handle, Four Multi-directional Wheels, Light Blue

    Amazon Basics 21-Inch Hardside Carry-On Luggage with Expandable Space, Scratch-Resistant Surface, Telescoping Handle, Four Multi-directional Wheels, Light Blue

    Best Budget Hard Shell

    View Latest Price
    The Amazon Basics offers a straightforward, affordable option that covers essential features for short trips. Its hard shell provides solid impact protection, similar to the Sweetcrispy but at a lower price point, making it attractive for budget-conscious travelers. The four multi-directional wheels and telescoping handle make maneuvering easy, though it doesn’t include advanced security features like TSA locks, unlike higher-end models. Its expandable capacity adds flexibility, but the hard shell can be less forgiving to impacts if overpacked. This suitcase is best suited for infrequent travelers or those who need reliable basic luggage without extra bells and whistles.
    Pros:
    • Expandable capacity
    • Scratch-resistant hard shell
    • Four multi-directional wheels
    • Affordable price
    Cons:
    • Lacks integrated security features
    • Hard shell may crack under impact

    Best for: Budget-conscious travelers needing a reliable, expandable hard shell for short trips of 1-5 days.

    Not ideal for: Heavy or frequent travelers seeking impact resistance, security features, or a lightweight design.

    • Dimensions:14.8 x 10 x 21.7 inches
    • Color:Light Blue
    • Expandable:Up to 25%
    • Surface:Scratch-resistant
    • Handle:Telescoping handle
    • Wheels:Four multi-directional
    Our verdict
    “This suitcase provides dependable, expandable hard shell protection at a budget-friendly price for short-term travel needs.”
best carry-on suitcases
What makes a great carry-on suitcase
1
Weight and Size Limits
Airlines often have strict weight and size restrictions for carry-on luggage.
2
Durability and Material
The material determines how well your suitcase withstands rough handling and adverse weather.
3
Security Features
Security features like TSA-approved locks add peace of mind, especially for checked luggage, but many carry-ons now include them a
4
Maneuverability and Handling
Four spinner wheels and telescoping handles make navigating crowded airports more manageable.
How to choose your carry-on suitcase
1
How we picked
I evaluated each carry-on suitcase based on several key factors that matter most to travelers: build quality, weight, ea
2
Weight and Size Limits
Airlines often have strict weight and size restrictions for carry-on luggage.
3
Durability and Material
The material determines how well your suitcase withstands rough handling and adverse weather.
4
Security Features
Security features like TSA-approved locks add peace of mind, especially for checked luggage, but many carry-ons now incl
5
Maneuverability and Handling
Four spinner wheels and telescoping handles make navigating crowded airports more manageable.
Vetted carry-on suitcases ·
The best carry-on suitcases, compared
★ Winner Travelers Club Chicago Hardsid
Best Overall for Versatility and Value
15compared

How We Picked

I evaluated each carry-on suitcase based on several key factors that matter most to travelers: build quality, weight, ease of maneuverability, security features, and overall value. Durability was assessed through material strength and design, while weight influenced ease of handling, especially for airline weight limits. Ease of use included wheel performance, handle ergonomics, and organizational features like pockets. Price was also considered in relation to features offered, ensuring recommendations are relevant for different budgets. The ranking reflects a balance of these factors, prioritizing reliability and versatility for a range of travel needs.
Which carry-on suitcase fits you?
The everyday user
All-round, reliable
The enthusiast
Premium & high-performance
The gift-giver
Looks & craftsmanship

Factors to Consider When Choosing Best Carry-on Suitcases

Choosing the best carry-on suitcase requires understanding what factors impact your travel experience. Beyond style and brand, consider practical aspects such as weight, durability, security, and organization. Making the right choice involves weighing these factors against your typical travel habits and priorities. This guide highlights key considerations to help you avoid common mistakes and find a suitcase that fits your lifestyle and budget.

Weight and Size Limits

Airlines often have strict weight and size restrictions for carry-on luggage. Picking a lightweight suitcase can help you stay within these limits, especially if you tend to pack heavy. However, lighter models sometimes compromise on durability. Measuring your typical packing load and checking airline policies beforehand can prevent surprises at the gate. Remember, a well-designed interior organization can maximize packing efficiency without increasing weight.

Durability and Material

The material determines how well your suitcase withstands rough handling and adverse weather. Hard-shell cases made from polycarbonate or ABS plastic tend to offer better impact resistance, but may be heavier. Softside models, often made from nylon or polyester, are more flexible and lightweight but can be less resistant to crushing. Consider your travel environment: if you frequently check luggage or travel rough, durability should be a priority over weight savings.

Security Features

Security features like TSA-approved locks add peace of mind, especially for checked luggage, but many carry-ons now include them as well. A lock can prevent theft and accidental openings during transit. However, not all locks are equally easy to operate or TSA-friendly, so test the locking mechanism if possible. Additional security comes from sturdy zippers and reinforced corners, which protect against wear and tear over time.

Maneuverability and Handling

Four spinner wheels and telescoping handles make navigating crowded airports more manageable. Look for smooth-rolling wheels that can handle different surfaces without wobbling or sticking. Ergonomic handles that extend and retract easily reduce fatigue during long walks or overhead bin stows. Swiveling wheels are standard, but some models feature 360-degree rotation, which can significantly improve handling in tight spaces.

Organizational Features and Expandability

Good internal organization with compartments, pockets, and compression straps helps maximize packing efficiency. Expandable models provide extra space when needed but can be bulkier when expanded, affecting handling and stowage. Consider your typical packing style: if you prefer minimalism, a compact, organized interior might suffice, whereas larger families may benefit from expandable features. Easy access and secure zippers also enhance usability during transit.

Frequently Asked Questions

What size should my carry-on suitcase be to meet airline restrictions?

Most airlines allow carry-on suitcases measuring up to 22 inches in height, including wheels and handles. However, size restrictions can vary slightly between airlines, so it’s wise to check specific policies before purchasing. Choosing a suitcase that is just under the 22-inch limit provides a safety margin, especially when packed to maximum capacity. Compact models around 20 inches are also popular for maximizing cabin space and airline compatibility.

Should I prioritize lightweight or durable material for my carry-on?

It depends on your travel style. If you often fly with strict weight limits, prioritizing lightweight material like polycarbonate or softside fabrics makes sense. However, if your trips involve rough handling or checked baggage, durability might be more critical—hard-shell cases or reinforced materials can better withstand impacts. In many cases, a balanced approach with moderate weight and good impact resistance offers the best overall performance.

Are expandable suitcases worth the extra bulk?

Expandable suitcases are excellent for travelers who tend to pack more or want flexibility for souvenirs. They provide extra capacity when needed but can be less streamlined when expanded, which might make stowing in tight overhead compartments more challenging. If you prefer a more compact, lightweight carry-on, non-expandable models may serve you better, but for versatility, expandability often outweighs the added bulk.

How important are security features like TSA locks on carry-on luggage?

Security features such as TSA-approved locks can offer peace of mind, especially when traveling through airports with strict security checks. They allow TSA agents to open and inspect your luggage without damage, reducing the risk of theft or forced entry. While not essential for every trip, these features are particularly valuable for frequent travelers or those carrying valuables. Ensure that locks are easy to operate and compliant with TSA standards for maximum benefit.

What should I consider if I travel internationally frequently?

Frequent international travelers should prioritize durability, security, and size compliance with airline regulations. A sturdy hard-shell case with reinforced corners offers better protection against rough handling during long international journeys. Security features like TSA locks are also crucial, along with lightweight design to meet weight restrictions. Additionally, choosing a suitcase with good organizational features can streamline packing for varied climates and trip durations.

Conclusion

For those seeking the best overall suitcases, the Travelpro Maxlite 5 offers a winning combination of lightweight design and durability. Budget-conscious travelers will find excellent value in the Amazon Basics 21-Inch, which balances cost with essential features. Frequent flyers and those needing extra security should consider the LEVEL8 20 Inch with TSA lock, while travelers looking for premium options might prefer the Samsonite Omni PC for its durability and sleek design. Beginners or infrequent travelers should opt for a simple, lightweight model, whereas seasoned travelers will benefit from features like expandability and reinforced shells depending on their travel habits.

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